Automatic High Speed Flute Laminator with Pile Stacker/Flute Laminator

• Type：Roll Coater
• Driven Type：Electric
• Automatic Grade：Automatic
• Packaging Material：Metal
• Packaging Type：Pallet
• Application：Cardboard&Corruated

=== Base Info ===

• Model NO.：QTM-1450
• Thickness of Face Paper：120-450G,M2
• Thickness of Bottom Paper：Abcef 3&5 Ply
• High Speed：12000 PCS Per Hour
• Laminating Precision：0.75mm
• Glue Saving：5 Gram Per Square Meter
• Max. Sheet Size：1450mm*1450mm
• Min.Sheet Size：500mm*440mm
• Product Yield：More Than 98%
• Lamination Method：Servo Control
• Total Power：18.2kw
• Transport Package：Steel Pallet
• Specification：CE
• Trademark：Jiasun
• Origin：China
• HS Code：84393000
• Production Capacity：3 Sets, Month

=== Description ===

Basic Info.

Model NO. QTM-1450 Thickness of Face Paper 120-450G/M2 Thickness of Bottom Paper Abcef 3&5 Ply High Speed 12000 PCS Per Hour Laminating Precision 0.75mm Glue Saving 5 Gram Per Square Meter Max. Sheet Size 1450mm*1450mm Min.Sheet Size 500mm*440mm Product Yield More Than 98% Lamination Method Servo Control Total Power 18.2kw Transport Package Steel Pallet Specification CE Trademark Jiasun Origin China HS Code 84393000 Production Capacity 3 Sets/ Month

Product Description

High speed Automatic Flute Laminator

1. Specifications:

Model	―1300	―1450	―16 50
Max. Sheet Size	1 30 0mmx1 3 00mm	14 5 0mmx 145 0mm	16 5 0mmx1 6 00mm
Min. Sheet Size	500mmx440mm	500mmx440mm	500mmx440mm
Thickness of face Paper	120~450 g /m2	120~450 g /m2	120~450 g/ m2
Thickness of Bottom Paper	ABCEF 3&5 Ply	ABCEF 3&5 Ply	ABCEF 3&5 Ply
Max. Speed	1 53m / min	1 53m / min	1 53m / min
Laminating Precision	± 0.75 mm	± 0.75 mm	± 0.75 mm
Total Weight	87 00kg	95 00kg	105 00kg
Total Length	107 00 mm	1 20 00 mm	1 30 00 mm
Operation Space  (mm)	3 000 x135 00	3 1 00 x135 00	3 2 00 x135 00
Power	3~380V(50Hz)	3~380V(50Hz)	3~380V(50Hz)

1. Features of the machine:
   1. Key Points
      1. High Speed: It can run 1 2 000 sheets per hours for sheet length 450mm.
      2. High Precision:  At normal speed the precision can be controlled at ± 1 mm  with the yield 98%.
      3. Glue saving:  It can be 30 grams of glue per square meter.
   2. General Introduction:

The  QTM series High Speed Automatic Flute Laminator is suitable for the lamination of printed cardboard  paper with 3  ply or 5  ply corrugated sheet which is mainly used in food, beverage boxes etc.
The machine adopts chasing registration method with the help of imported low-voltage parts, liquid sensor and  motion  control system.

1. M achine Structure:

Upper Feeding Par t: Feed the paper of 12 0- 45 0gsm .  It can be thinner according to the size and quality of the paper
Bottom Feeding Part :Feed different kinds of corrugated sheet  between ABCEF 3&5 Ply .
C onveyor : P ress the laminated paper and convey to the paper delivery unit.
Gluing Part : C oating glue on  the bottom paper.

1. Features by Parts:
   1. Upper Feeding Part:
      1. High speed  feeder with 3 sucking suckers and 4 delivery suckers with the highest speed 1 2 000 sheets per hour.
      2. Double sucking rubber and single rubber forwarding which can avoid effectively double paper.
      3. There are two side blowers as well. The position of the side blower can be adjusted to ensure the smooth feeding of paper.
2. Top Paper Conveying Part:

The conveying of the face paper unit adopts scale  feeding method, Compared with  paper to paper  conveying, the advantage is that the conveying speed of face paper can be reduced , ensuring the smooth feeding of the paper when running in high speed, without worry ing  of the scraping of the paper  by side lays and when the paper is uneven , the paper front will press the paper back to make the ahead paper even.

1. Lay for the Pre-loading  Paper Pile  Part

There also has paper pile lay at paper piling part which makes the paper piling easily . It is equipped  with rough adjusting wheel and fine adjustment bar.

1. Side Lays of top paper to ensure the precision at side-way

There is a side lay device -puller  on machine operation side  for better gu a rantee the face paper side-way precision . There have 4 face paper sensors and 4 bottom paper sensors detecting the paper front edge positions, and two servo motors correct the laminating movement real-timely.
 Lays For bottom sheet
The adjustment of corrugated board includes side board adjustment front lay adjustment and paper frame adjustment.Side board and front lay can be adjust by manual and lock button based on paper size.

1. When order is changed, the operator can do the order change easily by turning these wheels which makes the operation easy and fast. It also can control with hand wheel or the model of corrugated board.
2. Automatic Glue Supply System: The machine adopts imported liquid level controller for glue supply. W hen detecting no glue in the glue barrel, it can stop the feeder automatically  to  avoid waste  of paper.
3. Motion Control System: This machine adopts perfect combination of motion  control system and servo system for better lamination  precision. It only need s  dat a  input .
4. The advantage of  adopt ing motion  control system is to keep face paper and bottom paper with good lamination precision.
5. Watering Roller: It can not only wash the dirt out of the bottom paper back, but also can pasting water on the bottom paper to make it soft and even to facilitate the lamination.
6. Timing belt Transmission: Machine adopts timing  belt transmission with stable running high precision and low noise.

• Front Lead Feeding Device: The bottom paper section adopts accurate vacuum feeding with big volume fan for better conveyor of curve paper. It is much better and conve n ient for five layer board stick.  The servo motor control the red feeding wheel which makes the bottom paper run smoothly and accurately.
• The special parameters on the touch screen can be adjust ed according to the paper  type , for example, the distance of feeder lifting
• It is convenient when adjust the position of  face paper and bottom paper . I f you want to the face paper exceed the bottom paper 3mm, enter 3 on the screen. T he data can not be changed when the machine speed is changing, the max data can be 30-40.,it can satisfy the demand of some special user.

1. Configurations:

Name	Brand
PLC	SIMENS S7-200
Servo motor and controller	JAPAN YASKAWA
T ouch screen	TAIWAN WEINVEW
Frequency transformer	JAPAN MITSUBISHI E740
Photoelectric switch	SWITZERLAND BANMER
Contactor	FRENCH SCHNEIDER
Relays	JANPAN OMRON
Button	SHANHAI TIANYI
Glue liquid control	JAPAN OMRAN
Cog belt	TAIWAN SANWU
The key bearing	JAPAN NSK
Other Bearings	RENBEN BEARING
Main Power Motor	GERMANY SIMENS
Air Pump	Tai Wan Brand EUROVAC Rotary Vane Pum